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Case Study 3 (Brazil) — Dispatch Discipline: Using Standard Cut Sizes to Improve Truck Utilization

Case Study 3 (Brazil) — Dispatch Discipline: Using Standard Cut Sizes to Improve Truck Utilization

2026-04-10

1) Market Background 

Brazilian scrap yards are increasingly measured by dispatch discipline. When a yard loads slowly or ships irregular sizes, trucks queue and schedules slip. The result is higher freight cost per ton and lower daily throughput. This is why many operators treat cutting as a logistics tool: standard cut sizes stack better, load tighter, and reduce voids in outbound trucks and containers. The market outlook therefore supports container-ready sizing using a high-rhythm horizontal shear.

2) Customer & Application Scenario 

This customer was focused on improving outbound efficiency:

  • Irregular cut lengths caused unstable stacks and loading delays
  • Oversize pieces forced last-minute cutting before trucks arrived
  • Dispatch planning required too much buffer time
    They wanted a horizontal scrap shear that could produce consistent pieces on a predictable rhythm.

3) Our Solution 

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 1 set Q43W-6300A horizontal container scrap metal shear machine to act as a dedicated sizing station. With a 3700×2500 mm feeding mouth and a 1500 mm blade, the shear supports practical loading and stable cutting output. The 3–4 cuts/min rhythm and 8–10 t/h capacity provide a dispatch-friendly baseline for daily operations, supported by PLC automatic + remote control.

4) Product Specification Table 

Item Specification (Q43W-6300A)
Product Q43W-6300A Container Scrap Metal Shear
Cutting force 2890×2 kN (640 ton class), 2 cutting cylinders
Speed-up cylinder 512 kN, 1 pc
Hold cylinder 1153 kN (118 ton), 1 pc
Feeding mouth (L×W) 3700 × 2500 mm
Output mouth (W×H) 1500 × 400 mm
Blade length 1500 mm
Cutting speed 3–4 times/min
Capacity 8–10 t/h
Hydraulic oil cooling Air cooling system
System pressure 22.0 MPa (Max 25.5 MPa)
Motors Y225M-4, 45 kW, 1480 r/min, 3 sets
Pumps A7V160LV1RPFOO, 160 ml/r, 35 MPa, 3 sets
Power supply 380V / 50Hz (customized)
Total power About 139 kW
Control method PLC automatic + Remote (Siemens)
Overall size (L×W×H) 8300 × 2250 × 2900 mm
Total weight About 29 ton
Typical cuttable scrap Square 120×120; Angle 200×200×20 (3 pcs); Round Φ130; I-beam 500×162×16; Plate 40×1000; Channel 400×104×14.5 (2 pcs)

5) Customer Feedback

The customer reported smoother loading and fewer last-minute delays. Output size became more consistent, which helped stacking discipline and reduced truck waiting time. Dispatch scheduling improved because the yard could rely on a stable sizing rhythm.

6) Key Takeaway

For shipping-first yards, a container scrap shear improves truck utilization by producing consistent, loadable cut sizes on a predictable daily rhythm.

FAQ (3)

Q1: What makes output “container-ready”?
Consistent lengths, stable piles, and fewer oversize pieces that interrupt loading.
Q2: How do you estimate whether 8–10 t/h fits your needs?
Compare to daily inbound volume and your feeding method; capacity is scrap-mix dependent.
Q3: Is remote operation important?
Remote control helps reduce operator variability and improves safety around the cutting zone.

CTA: Send your target cut size and loading method. We’ll recommend a sizing workflow based on your dispatch schedule.

последний случай компании о
Подробности решений
Created with Pixso. Домой Created with Pixso. решения Created with Pixso.

Case Study 3 (Brazil) — Dispatch Discipline: Using Standard Cut Sizes to Improve Truck Utilization

Case Study 3 (Brazil) — Dispatch Discipline: Using Standard Cut Sizes to Improve Truck Utilization

1) Market Background 

Brazilian scrap yards are increasingly measured by dispatch discipline. When a yard loads slowly or ships irregular sizes, trucks queue and schedules slip. The result is higher freight cost per ton and lower daily throughput. This is why many operators treat cutting as a logistics tool: standard cut sizes stack better, load tighter, and reduce voids in outbound trucks and containers. The market outlook therefore supports container-ready sizing using a high-rhythm horizontal shear.

2) Customer & Application Scenario 

This customer was focused on improving outbound efficiency:

  • Irregular cut lengths caused unstable stacks and loading delays
  • Oversize pieces forced last-minute cutting before trucks arrived
  • Dispatch planning required too much buffer time
    They wanted a horizontal scrap shear that could produce consistent pieces on a predictable rhythm.

3) Our Solution 

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 1 set Q43W-6300A horizontal container scrap metal shear machine to act as a dedicated sizing station. With a 3700×2500 mm feeding mouth and a 1500 mm blade, the shear supports practical loading and stable cutting output. The 3–4 cuts/min rhythm and 8–10 t/h capacity provide a dispatch-friendly baseline for daily operations, supported by PLC automatic + remote control.

4) Product Specification Table 

Item Specification (Q43W-6300A)
Product Q43W-6300A Container Scrap Metal Shear
Cutting force 2890×2 kN (640 ton class), 2 cutting cylinders
Speed-up cylinder 512 kN, 1 pc
Hold cylinder 1153 kN (118 ton), 1 pc
Feeding mouth (L×W) 3700 × 2500 mm
Output mouth (W×H) 1500 × 400 mm
Blade length 1500 mm
Cutting speed 3–4 times/min
Capacity 8–10 t/h
Hydraulic oil cooling Air cooling system
System pressure 22.0 MPa (Max 25.5 MPa)
Motors Y225M-4, 45 kW, 1480 r/min, 3 sets
Pumps A7V160LV1RPFOO, 160 ml/r, 35 MPa, 3 sets
Power supply 380V / 50Hz (customized)
Total power About 139 kW
Control method PLC automatic + Remote (Siemens)
Overall size (L×W×H) 8300 × 2250 × 2900 mm
Total weight About 29 ton
Typical cuttable scrap Square 120×120; Angle 200×200×20 (3 pcs); Round Φ130; I-beam 500×162×16; Plate 40×1000; Channel 400×104×14.5 (2 pcs)

5) Customer Feedback

The customer reported smoother loading and fewer last-minute delays. Output size became more consistent, which helped stacking discipline and reduced truck waiting time. Dispatch scheduling improved because the yard could rely on a stable sizing rhythm.

6) Key Takeaway

For shipping-first yards, a container scrap shear improves truck utilization by producing consistent, loadable cut sizes on a predictable daily rhythm.

FAQ (3)

Q1: What makes output “container-ready”?
Consistent lengths, stable piles, and fewer oversize pieces that interrupt loading.
Q2: How do you estimate whether 8–10 t/h fits your needs?
Compare to daily inbound volume and your feeding method; capacity is scrap-mix dependent.
Q3: Is remote operation important?
Remote control helps reduce operator variability and improves safety around the cutting zone.

CTA: Send your target cut size and loading method. We’ll recommend a sizing workflow based on your dispatch schedule.